Journal of Welding and Joining

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Journal of KWJS. 2008;26(6):74-80. Published online January 13, 2009.
Finite Element Simulation of Interface Bonding in Kinetic Sprayed Coatings
Gyuyeol Bae, Kicheol Kang, Sanghoon Yoon, Changhee Lee
Abstract
  A finite element modeling approach has been described for the simulation and analysis of the micron-scaled solid particle impact behavior in kinetic spraying process, using an explicit code (ABAQUS 6.7-2). High-strain-rate plastic deformation and interface bonding features of the copper, nickel, aluminum, and titanium were investigated via FEM in conjunction with the Johnson-Cook plasticity model. Different aspects of adiabatic shear instabilities of the materials were characterized as a concept of thermal boost-up zone (TBZ), and also discussed based upon energy balance concept with respect to relative recovery energy (RRE) for the purpose of optimizing the bonding process.

Keywords :Kinetic spraying;Finite element modeling (FEM);High-strain-rate impact behavior;Interface bonding;Coating

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